Back Suspension
7th to 14th Sep

Decided it was now time to put the back suspension together.  I firstly connected the differential to the cross tube then with some help lifted the two onto the chassis and placed the 2 large bolts through the rubber mount to the chassis.  Before they were tightened up, the back differential bracket was held in place while four holes were drilled to allow 4 bolts to hold this in place.  The 4 bolts and 2 through the chassis were then tightened.

I then connected the swing-arms back on to the cross tube having already bolted in the spring locators.  Again to add build quality these were first painted.  Swing-arms bolts were tightened but not torqued to the correct settings as I wish to wait until the chassis is on its wheels.  Placed the springs in position then with a little help ( and a lot of moaning from the wife) placed the springs under tension while fitted the shock absorbers.  The shocks took a great deal of washers to pack out!

It was then time to place to drive-shafts back into the assembly with the brake back-plates and torque up to the correct settings.  After these were in place I refitted the back brake cylinders.  I checked the cylinders out first and found one had seized so stripped and cleaned-up.  Once the cylinders were back in place I could then run the final brake pipes runs from the flexi pipes to the cylinders.  Below is how it looks with the back end on!

back1.jpg (22140 bytes) back2.jpg (22415 bytes) back3.jpg (23873 bytes)
Back Suspension On

   back4.jpg (18249 bytes)