Brakes
7 th to 30th of August

It was now time to think on starting the brakes and the first thing to do was to install the pedal box and master brake cylinder (MC).  I took a little time to clean the cylinder up and on offering up to the chassis with the pedals noticed that I had a Mk 2 rather than the Mk 1 variant of MC; this meant the hole in the chassis/pedal box would not line up with
the MC.  After a little though I decided that I would slightly bend in the pedal box side and drill new holes next the the pre-drill hole and mount the box/MC that way.  After some serious drilling, all bolted together easily with the brake push rod in place.  Finished the job off by also drilling and bolting top of box onto top chassis bracket.  Results as below:
pedal1.jpg (18987 bytes) pedal2.jpg (18158 bytes) pedal3.jpg (18857 bytes)
The 1st pipe run was to the back of the chassis.  I took it from the MC, along the top chassis rail to the gearbox mounting plate, down the chassis rail to the bottom, along the bottom of the chassis to the back.  

pipe1.jpg (13136 bytes)

Pipe down center of tunnel.  I use plastic pipe split down the middle and tie-wrapped on the brake pipe on any areas that may rub with chassis. To get a better grip of the pipe by the P clips, also used a small length of duct tape round pipe.
Decided pipe run a little short to brake regulator so routed diagonally up back of seat back panel.  From regulator simple case of small length of pipe to T piece then from here to flexible pipes. 

tpiece.jpg (14870 bytes)

backbrake.jpg (21184 bytes) compen.jpg (12803 bytes)
Pipes from T piece to flexi pipes

Back pipes

Compensator

For the front pipes I ran both vertically down the front of the drivers front panel.  The one to the offside (left) just ran straight down chassis diagonal panel to point where it will fix to side panel.  The nearside (right) pipe followed this route, to the very front chassis cross member then round to point where it will too join the side panel.  This run was used as it was correct for length of the supplied pipe.
front.jpg (26719 bytes) front2.jpg (22942 bytes)

                                                      

Once the brake pipes had been completed I then ran the fuel pipe down the passenger side of the tunnel.

fuel.jpg (16773 bytes)