Refurbishment of Parts

Refurbishment of Parts - Gearbox & Final Drive Shafts (14th June to 1st July 03)

Not quite finished refurbishing all the parts.  Next came the gearbox.  This was a simple process of degreasing and painting.  Results as follows:

gearbox1.jpg (99357 bytes)

refgearbox1.jpg (95958 bytes)

refgearbox3.jpg (111786 bytes)

Before

Being Painted

After

The next big job was the final drive shafts.  These were dirty and although the CV rubber boots were not split, they were on their last legs and I really wanted the change them.

driveshaft.jpg (67046 bytes)

Drive shafts before refurb

Now knowing that to replace with the Ford item would be a long and difficult job, I looked for alternatives.  Found some of the universal split boots that you stick together using glue, but they were expensive and I had heard that some had had problems with them.  Had read that a company call Rhino Rubber had some boots that you simply stretch over  the shaft ends using a special cone.  Looked Rhino up on the Internet but they only sell 'starter packs' that include 12 boots - far more than I need.  However,  I rang them up and they put me in touch with a local garage that had just ordered a box and a quick chat with them secured 4 boots with grease and tie-raps and they let me borrow the cone and some special lubricant.  Spent quite a few hours cleaning the shafts up, painted them then spent a Saturday afternoon putting rubbers on.  Quite pleased with the results as follows:

refdriveshaft.jpg (59730 bytes)

Refurb drive shafts.  Long job that I think was worth it !!

Just cleaned up the differential a bit and was finally ready to start on the build.